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P295+501 – 4″ HV multitech. deposition cluster tool IPHT

 

Application

Multi chamber system as combination of HV e-beam deposition system & HV sputter deposition systems for thin film and multilayer deposition at 4″ substrates

Year of delivery

2011 (P295 part) + 2023 (Upgrade to current system)

Installation site

IPHT, Jena, Germany

Design Features

  • UHV magnetron sputter deposition cluster tool with confocal sputtering configuration.
  • In three sputter chambers up to four 3″ magnetrons with manual in situ tilting can be installed.
    • Including a fully motorized 2 axes sample manipulators with integrated sample clamping stage, pneumatic sample shutter, RF back sputtering option installed and sample temperature stabilization (mild cooling and mild heating).
  • In a fourth sputter chamber one 3″ magnetron and an griddles ion source are installed.
    • Including a fully motorized 2 axes sample manipulators with integrated sample clamping stage and sample temperture stabilization (mild cooling and mild heating).
  • One e-beam deposition chamber with griddles ion source and thermal treatment is part of the system too.
    • Including a fully motorized 3 axes sample manipulators with integrated sample clamping stage and sample temperture stabilization (mild cooling and mild heating).
  • Oxydation chamber with dynamic as well as static oxydation pressure regulation.
  • Load lock chamber with motorized storage for three samples.
  • Automatic sample transfer between all chambers via a radial distribution chamber.

Special Features

  • At least two different sample sizes (4″ and 6″ wafer) can be handled (using different kind of sample adapters).
  • Ar gas backside cooling installed at three sputter chamber sample stages.

Outer Dimensions

Technical specifications and performance values

General

Sputtering chamber (SP1, SP2, SP3)

Size

About 600 mm diameter, about 720 mm height

Material

stainless steel

Sputtering chamber for granular Al (GRAL)

Size

About 410 mm diameter, about 630 mm height

Material

stainless steel

E-Beam deposition chamber for high purity Al (HPAL)

Size

About 550 mm diameter, about 1020 mm height

Material

stainless steel

Load lock chamber

Size

About 250 mm diameter, about 310 mm height

Material

stainless steel

Oxidation chamber

Size

About 300 mm diameter, about 500 mm height

Material

stainless steel

Radial distribution chamber

Size

About 1250 mm diameter, about 450 mm height

Material

stainless steel

Vacuum

Sputtering chamber (SP1, SP2, SP3)

Base pressure

< 2 * 10-8 mbar

Pump down time

1 hour to < 4 * 10-7 mbar

Chamber pumping

Cryo pumping stage, chamber lid differentially pumped by dry foreline pump

Sputtering chamber for granular Al (GRAL)

Base pressure

< 1 * 10-7 mbar

Pump down time

1 hour to < 7 * 10-7 mbar

Chamber pumping

Turbo pumping stage, chamber door differentially pumped by dry foreline pump

E-Beam deposition chamber for high purity Al (HPAL)

Base pressure

< 5 * 10-8 mbar

Pump down time

1 hour to < 4 * 10-7 mbar

Chamber pumping

Cryo pumping stage, chamber door differentially pumped by dry foreline pump

Load lock chamber

Base pressure

< 3 * 10-8 mbar

Pump down time

1 hour to < 2 * 10-7 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Oxydation chamber

Base pressure

< 3 * 10-7 mbar

Pump down time

1 hour to < 10-6 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Radial distribution chamber

Base pressure

< 5 * 10-8 mbar

Pump down time

1 hour to < 7 * 10-7 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Manipulator features

Sputtering chamber (SP1, SP2, SP3)

Sample size

nominal diameter 4″ substrate

(diameter max. 6″ substrate)

Motion axes

Motorized sample roation axis

Sample clamping tool with motorized sample release unit (part of the manipulator head) for optimized thermal contact

Pneumatic sample shutter (part of the manipulator head)

Temperatures

0°C up to +100°C at sample

Special features

Sample bias and sputter cleaning (RF, DC or pulsed DC) is possible

Sputtering chamber for granular Al (GRAL)

Sample size

nominal diameter 4″ substrate

(diameter max. 6″ substrate)

Motion axes

Motorized sample roation axis

Sample clamping tool with motorized sample release unit (part of the manipulator head) for optimized thermal contact

Temperatures

0°C up to +80°C at sample

E-Beam deposition chamber for high purity Al (HPAL)

Sample size

nominal diameter 4″ substrate

(diameter max. 6″ substrate)

Motion axes

Motorized sample roation axis

Motorized sample tilting axis

Sample clamping tool with motorized sample release unit (part of the manipulator head) for optimized thermal contact

Temperatures

0°C up to +80°C at sample

Load lock chamber

(Sample storage)

Storage size

3 sample holders

Sample size

diameter max. 4″ substrate

Motion axes

motorized z translation of the sample storage stage

Sample preparation features

Sputtering chamber (SP1, SP2, SP3)

Plasma treatment / sample precleaning

Up to 5E-3 mbar partly ionised argon gas (using a RF sputter plasma at the sample)

Wide range variation of RF power

Sputtering chamber for granular Al (GRAL)

Plasma treatment

Up to 5E-4 mbar partly ionised argon gas (using a griddless ion gun)

Ion beam etching / sample precleaning

Wide range variation of ion energy and ion beam current

E-Beam deposition chamber for high purity Al (HPAL)

Plasma treatment

Up to 5E-4 mbar partly ionised argon gas (using a griddless ion gun)

Ion beam etching / sample precleaning

Wide range variation of ion energy and ion beam current

Special features

Possibility of thermal treatment at temperatures above 900°C

Oxydation chamber

Dynamic oxydation pressure (regulation)

0.01 mbar up to 1 mbar

upstream as well as downstream pressure regulation implemented

Static oxydation pressure

> 1 mbar up to 50 mbar

Special features

Gas inlet via manual dosing valve in combination with mass flow controller

Pneumatic blocking valves at both gas inlet lines installed

Performance test results

Pump down curves (Part 1)
Pump down curves (Part 2)