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P453 – 4″ UHV sputter deposition cluster tool PTB

Application

UHV sputter deposition cluster tool for thin film and multilayer deposition at 4″ substrates

Year of delivery

2017

Installation site

PTB, Berlin, Germany

Design Features

  • UHV magnetron sputter deposition cluster tool with combination of confocal and face to face sputtering.
  • In two sputter chambers up to eight magnetrons can be installed.
    • Deposition uniformity better than 5% in both chambers.
    • One 2″ magnetron and upto three 6″ magnetrons can be used in face to face configuration in one chamber (called SP3).
    • Upto four 2″ magnetrons can be used in confocal configuration in one chamber (called SP4).
    • All confocal 2″ magnetrons with manual in situ tilting.
  • Fully motorized 2 axes sample manipulators with integrated sample clamping stage and sample temperature stabilization (mild cooling and mild heating).
  • Oxydation chamber with static oxydation pressure.
  • Load lock chamber with lamp heating stage and ion source for sample precleaning and mild etching.
  • Automatic sample transfer between all chambers via a radial distribution chamber.
  • Integrated bake out system.

Special Features

  • Radial distribution chamber is prepared for adding a third deposition chamber.
  • At least two different sample sizes (4″ and 3″ wafer) can be handled (using different kind of sample holders).

Outer Dimensions

Technical specifications and performance values

General

Face to face sputtering chamber

Size

About 800 mm diameter, about 730 mm height

Material

stainless steel

Confocal sputtering chamber

Size

About 600 mm diameter, about 700 mm height

Material

stainless steel

Load lock chamber

Size

About 250 mm diameter, about 440 mm height

Material

stainless steel

Oxydation chamber

Size

About 200 mm diameter, about 300 mm height

Material

stainless steel

Radial distribution chamber

Size

About 1000 mm diameter, about 450 mm height

Material

stainless steel

Vacuum

Face to face sputtering chamber

Base pressure

< 3 * 10-8 mbar

Pump down time

1 hour to < 10-7 mbar

Chamber pumping

Cryo pumping stage, chamber lid differentially pumped by dry foreline pump

Bake out

< 120°C

Confocal sputtering chamber

Base pressure

< 3 * 10-8 mbar

Pump down time

1.5 hours to < 10-7 mbar

Chamber pumping

Turbo pumping stage, chamber lid differentially pumped by dry foreline pump

Bake out

< 120°C

Load lock chamber

Base pressure

< 10-7 mbar

Pump down time

0.75 hours to < 10-7 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Oxydation chamber

Base pressure

< 10-7 mbar

Pump down time

1.5 hours to < 10-7 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Bake out

< 120°C

Radial distribution chamber

Base pressure

< 10-7 mbar

Pump down time

1.75 hours to < 10-7 mbar

Chamber pumping

Turbo pumping stage with dry foreline pump

Manipulator features

Face to face sputtering chamber

Sample size

diameter max. 4″ substrate

Motion axes

2 motorized axes (manipulator arm rotation and z translation of the sample stage)

Sample clamping tool with motorrized sample release unit (part of the manipulator head) for optimized thermal contact

Temperatures

-10°C up to +70°C at sample

Confocal sputtering chamber

Sample size

diameter max. 4″ substrate

Motion axes

2 motorized axes (continous sample rotation and z translation of the sample stage)

Sample clamping tool with motorrized sample release unit (part of the manipulator head) for optimized thermal contact

Temperatures

-10°C up to +70°C at sample

Sample preparation features

Load lock chamber

Thermal treatment

max. 180°C at sample (no temperature regulation)

Plasma treatment

max. 10-3 mbar partly ionised argon gas (using a griddless ion gun)

Ion beam etching /

sample precleaning

Variable ion source to sample distance

Wide range variable ion energy and ion beam current

Oxydation chamber

Static oxydation pressure

0.6 mbar up to 1000 mbar

Smallest pressure step

0.6 mbar (gas inlet valve open for 1 s)

Pressure increase time

20 s for max. pressure

Performance test results

Chamber pump down (part 1)
Chamber pump down (part 2)
Deposition homogeneity (face to face sputtering)
Deposition homogeneity (confocal sputtering)